From 1993, our commitment in this formative task has been backed up by the educational agreements with the Hotel Management High School of Catalonia (Bellaterra), with the Hotel Management School of Businessmen´ s Confederation in Baix Llobregat, the Hotel Management School of Sant Pol de Mar, the Hotel Management High School in Balear Isles, the Hotel Management High School in Valencia and the School of the Catering Field in Barcelona.




Summary of contents of SAULA COFFEE´s "TRAINING ROOM"
PPART I:
COFFEE AND QUALITY

  
1. Coffee in the world
  2. Coffee throughout its history
  3. Botany of the plant
  4. More important botanical varieties
  5. Growing of the coffee plant
  6. The harvest
  7. Beneficiary of the coffee
  8. Composition of the coffee
  9. Processes of selection in Saula Coffee.
10. The roasting
11. The blending
12. The tasting of the coffee
13. The packaging
14. Dark-roasted coffee
15. Decaffeinated coffee
PART II:
"ESPRESSO" COFFEE

1. The express coffee maker
2. The water purifier
3. The coffee mill
4. A good cup of "espresso" coffee


PART I: COFFEE AND QUALITY.
1·  COFFEE IN THE WORLD.

The international trade of coffee is the second most important in the world. This means that it is immediately after the petroleum trade and before other important products such as steel, gold or sugar.

The amount of money around coffee trade is astronomical. For example:

The business of coffee trade reached, only in value of origin, the fabulous amount of 12,929 million dollars among all the coffee producing countries during 1997-1998 season.

More than 60 countries in the world are coffee producers. This means that the worldwide coffee production goes (depending on the harvest) between 5 and 7 million tons, that is to say, about 100,000,000 bags of 60 Kg each one.

In 1998, the official amount of coffee produced was 5,773,800 tons.

COUNTRY
MILLIONS OF BAGS PER YEAR
KG PER PERSON AND YEAR
Finland
1.0
12.2
Sweeden
1.6
11.4
Holland
2.6
10.7
Germany
8.3
8.2
Austria
1.0
8.0
Belgium
1.2
7.3
France
5.4
5.8
U.S.A.
18.2
4.5
Brazil
10.5
4.5
Italy
4.3
4.5
Spain
3.4
4.3
Colombia
2.0
4.1
Japan
5.0
2.5
Great Britain
2.4
2.5



2·  COFFEE THROUGHOUT ITS HISTORY

2.1. ORIGIN OF THE COFFEE PLANT
The origin of the coffee plant, called coffee tree or plant, is located in Africa. All the researchers who have been there agree on the fact that the coffee plant existed in wild state in the high Ethiopian plateous, in the region of Lago Tana, in the variety that nowadays is called arabica coffee.

The first researchers who visited these areas have asserted that ists inhabitants made and took the coffee in two very different ways, in cake form and infusion. The cakes were prepared with dry beans (the coffee) ground in a mortar and mixing them with animal fats, whereas the infusion was obtained by grinding the beans and puting them on boiling water
.




2.2. SPREAD OF THE COFFEE PLANT IN THE WORLD
The first coffee-consuming people were the Arabs many centuries ago.
There are several legends about the discovery and later use of coffee. One of the most known legends attributes the discovery of the properties of coffee beans to a shepherd called Kaldi, who noticed his goats´ agitation after having chewed the coffee plant small branches. Kaldi explained this curious fact to the prior of a close monastery, who immediately intuited God´s will to keep awake to the monks during the nighttime offices. The legend says that this happened towards the 8th C AD.

According to history, the introduction of coffee in Yemen (Arabia) took place in the 12th-14th C AD as a result of the Abyssinian invasions. The growing is supposed to have begun in the monasteries of the region and it was extended throughout all the Arabian community by means of wars and religion.

2.3. THE COFFEE IN EUROPE

In Europe, the coffee which is already made to be consumed was introduced in 1615 by the traders from Venice, that is, before the plant was imported by the Dutch. Therefore, the first European city that commercialized coffee was Venice. Also in this city, in 1625, the first public places where the new drink (the first coffee) could be consumed were opened.

In Spain, the first coffee shops were opened around 1715 and they immediately acquired the fame of being the best places to savor a good coffee. In Madrid, the "Café Príncipe" and "El Pombo" can be emphasized. Both were meeting places for politicians and intellectuals.

2.4. THE COFFEE IN BARCELONA
The introduction of coffee in our city was consequence of the existing general relations with America and especially with Cuba.

A
ccording to the File of the City, the first coffee maker in Barcelona was registered in 1783. He was D.Mariano Figueras and lived in 101, Las Ramblas.

Coffee throughout its history. Schematic summary:

Historical progression of coffee production in the world

10th C : AbYSSINIA(now Ethiopia)
12thC : Arabic Peninsula (Mount of Yemen)
Year 1600 : India, Ceylan
Year 1717 : Mauricio, Reunión
Year 1723 : Martinica
Year 1726 : Guayana
Year 1727 : Brazil
Year 1740 : Central America
Year 1808 : Colombia

Historical progression of coffee consumption in the world

10th C : Abyssinia (now Ethiopia)
Year 1470 : Mecca
Year 1517 : Istambul (first cafés)
Year 1615 : Venice (Italy)
Year 1616 : Rotterdam (Holland)
Year 1635 : Oxford (England)
Year 1644 : Marseilles (France)
Year 1650 : Paris (France)
Year 1665 : Oslo (Norway)
Year 1665 : Copenhagen (Denmark)
Year 1670 : Hamburg (Germany)
Year 1674 : Stockholm (Sweden)
Year 1683 : Vienna (Austria)
Year 1715 : Madrid (Spain)
Year 1783 : Barcelona (Spain)


3. BOTANY OF THE PLANT.
The coffee plant belongs to the family of rubiaceous plants and the coffea type, according to the classification that Linnaeus (1707-1778) made and that the botanist Jussieu ratified later on. This type includes about sixty species but only some of them are worldwide cultivated. Of the most extended ones, we can emphasize the "Liberic", the "Sublime", the "Arabica" and the "Canephore" ones. The rest grow in wild state. 95% of the consumed coffee belongs to the types "Arabica" and "Canephore".
The coffee plant:
The coffee plant is a shrub-like plant which can measure from 8 to 10 meters high when it is adult. However, in order to facilitate its growing and harvest, it tends to be pruned to about 2 to 4 meters. At the same time, the fact that it is pruned makes its production increase and improve.


4. MAIN BOTANICAL VARIETIES.

There are two clearly differentiated types of varieties, which are also the most cultivated ones in the world. They are the arabica coffee and the canephore coffee. Here you have a brief description of each one:

Coffea Arábica:
·From Ethiopia
·It is the 65-70% of the worldwide production
·Its height of growing is 500-2400m.
·The shrub is wide in its base but it is closing itself to end in tip
·The shape of the bean is more elongated.
·Caffeine content: 0.8-1.7%
·More digestive and smooth
·More highly prized subtypes
-Maragogype, giant bean
-Moka, Port of Ethiopia, very fine bean.
-Bourbon, descends from Yemen (Reunión).
-Java
-Mundo Novo, is a Bourbon crossed with a Sumatra.
-Leroy
-Caturra, short shrub
·Main producing countries:
- Brazil
- Colombia
- Costa Rica
- Mexico
- Guatemala
- India
- Kenya
- Ethiopia
- Honduras
·It is the most expensive and highly prized variety.
·It has got 44 chromosome

Coffea Canéphora (Robusta)*:
·From Uganda.
·It is the 30-35% of the worldwide production.
·Its height of growing is from the sea level to 500m.
·The shrub is round-shaped.
·The shape of the bean is more rounded
·Caffeine content: 2 - 4%.
·It is less digestive and with more bitter flavor.
·More highly prized subtypes:
- Robusta (África)
- Congensis
- Kouilloi
- Conillón (Brazil)
- Niuli
·It is more resistent to diseases because it has copper.
·It has got 22 chromosomes.
·Main producing countries:
- Vietnam
- India
- Uganda
- Indonesia
- the Ivory Coast
- Zaire
- Brazil

*Canephore Coffee is commonly known as Robusta because this subtype was the most commercialized until very recently



5. GROWING OF THE COFFEE PLANT.
All the worldwide production of coffee is found between the Tropical of Cancern and Capricorn.
But, generally, coffee plants must be planted in areas with the following characteristics:
- Temperature: between 18º and 22ºC.
- Rain: between 1200 and 1500 mm per year.
- Level of land: between 0 and 2500 m.
- Sandy and rich in humus areas
- Shady (underbrush cultivation)


6. THE HARVEST.
A good coffee must be harvested when its fruit is in its right ripening point. However, in the same plant we can find coffee beans in different stages of ripening. Therefore, it is very important that the harvest is made manually as it is the only way to select each berry.
 

There are four main harvest methods:

- Stripping
- Comb
- Mechanical system
- Picking


7.- BENEFICIARY OF THE COFFEE
The whole of the tasks that allow to take the bean out of the berry to be evaluated and selected later on is called beneficiary. This process takes place in the producing country.

I
t is necessary to consider that the process of the beneficiary is going to influence the quality and final characteristics of the final coffee. The same coffee can improve or getworse depending on the beneficiary method that is used.
Because of this, the main methods or proceedings are:

HUMID PROCEEDING
HALF-HUMID PROCEEDING
DRY PROCEEDING
Classification and cleaning



8.- COMPOSITION OF COFFEE

The chemical composition of the green coffee varies according to its botanical variety, its way of obtaining, the weather conditions in which it has been developed, its degree of ripening, the technological process that has been used, etc. Nevertheless, as a reference and having in mind that is formed by more than 900 components, we will indicate its main ingredients:

 WATER
- water is 12% of the bean

SUGARS
- 50% of the dry substance of the coffee.

FATS
- from 10% to 20% approx.

PROTEINS
- they are around 11% of the dry substance of the green coffee´s beans and the free amino acids of a 0.2%-0.8%.

MINERALS
- we can find potassium, magnesium, calcium, phosphorus and sodium..

VITAMINS
- the green bean contains B1, B2, B3, B5, B12 and C vitamins.

NON-NUTRITIOUS COMPONENTS
Non-protein nitrogenous substances:
- Pure components: the main component of coffee is caffeine (it is from 0,8% to 4% depending on the botanical variety), followed by the teobromine and the teophiline.
- Nitrogenous components

ACIDS

In all cases we must know very clearly the following concepts:
- Coffee is not a food
- It does not contribute to neither calories nor proteins (or in a very small amount)
- It is not detrimental for your health if you do not abuse of it.
- It is a good stimulant-
- Taking it is something pleasant.



9.- SELECTION PROCESSES IN SAULA COFFEE
The idea of introducing some selection proceses in Saula Coffee installations came up of the company´s experience proving that coffee producing countries´ cleaning andselection was not enough according to the quality standards that are required by Saula Coffee. 
Therefore, Saula coffee has developed a unique process of second selection of coffee to remove those substances and materials that could ruin the common aroma and taste of a cup of coffee. With this, the regularity of the quality and the desired service is kept.
Once the best coffee in the world is imported, it undergoes a selection process made of seven stages whose aim is to get rid of the impurities that have not been removed at point of origin.
These seven stages are
-Suction of dust
-Selection process of impurities, magnet and suction of dust.
-Selection process of small impurities and broken beans. Suction of dust.
- Selection process by density, selection of hard beans
-Cleaning by suction
-Magnet battery
-Mechanical selection process bean by bean.
The physical impurities which are more frequently found are stones, sticks, terra-cottas,berries, little beans broken beans, plastic or metal pieces, etc

All the selection processes together with roasting, storage, making of blendings and packaging are completely automated and controlled by a central computer.

150 millions of cups of coffee sold per year by Saula coffee have passed these seven selection processes.

A top quality coffee selected at point of origin.
Roasting
Making of specific blendings.
24 hour-rest

Packaging and
distribution in 48 hours

 

Suction of dust
Selection process of impurities

Magnet

Suction of dust
Selection process of small impurities and broken beans

Suction of dust
Selection process by density

Select the hard bean
Cleaning by suction
Magnet battery
Mechanical selection process bean by bean

10.- THE ROASTING
The moment of roasting is the decisive moment of a process that takes the coffee from the plant to the cup. Here it is not only decided the general quality of the future drink but also its aromatic trait, flavor and colour.

10.1. ROASTING METHODS

There are three roasting methods: traditional, fast and ultra-fast.

A.- THE TRADITIONAL SYSTEM
Duration of the process: 15-20 minutes.
Amount of coffee: 750 kg./hour.
Temperature: 220 ºC
This is the system used in Saula Coffee.

It is the most highly prized system by toasting professionals. With this system, you can develop the aromas at their right time.

B.- THE FAST SYSTEM
Duration of the process: 7-12 minutes.
Amount of coffee: 2,500 kg./hour.
Temperature: 300-350 ºC.
Disadvantage: the flavor is altered.

C. THE ULTRA-FAST ("FLASH") SYSTEM
Duration of the process: 90 seconds.
Amount of coffee: 4,000 kg./hour.
Temperature: 450-550 ºC.
Disadvantage: the flavor is considerably altered by the high temperature and the short time. A more acid flavor and with less aroma are obtained.


11.- THE BLENDING
Each coffee-producing country makes a different type of coffee, that is to say, with certain characteristics that differentiate it from other countries´ coffees.Thus, some have a clearly acid flavor, others have a substantial body, others have a fruity flavor, etc.
Very few coffees on their own have the suitable features of flavor, body and acidity; and this is why it is necessary to blend them to obtain a balance. However, not all the consuming countries want the same type of coffee.
The blending´s function is, then, blending (if you will excuse the repetition) different coffees to compensate the differences until we get a coffee that is suitable for the country to which we want to sell it.

-The body is a feeling of fulfillment
-The acidity causes a slight hot sensation, a bitter taste which is very highly prized in the Nordic countries.
-The aroma is more difficult to define but it would be what the essences of the coffee bean make in the sense of smell.

CARABICA COFFEE:
ACIDITY: it increases depending on the height of cultivation. Sometimes fruity.
BODY: its cup tends to be clear and with sweet flavor.
AROMA: the aroma is sometimes predominant over the other qualities.

ROBUSTA COFFEE:
ACIDITY: it almost does not have acidity
BODY: it gives a more bodied drink, of dark colour and strong-flavored.
AROMA: it does not usually have an intense arom.


12.- THE TASTING
The tasting of coffee has as its main aim the checking of each coffee´s characteristics (aroma, body, acidity, texture, etc.) and the noticing of the options of blendings among them to obtain the most complete and balanced coffee.
At the same time, the tasting will serve us to verify that the imported coffee really has what has been stipulated in the purchase contract. It is about looking for the possible qualities and faults that the coffee can have.
The way of making the coffee tasting is the following one:
The cups in which the tasting will be made are put on a round table. We must check that water is suitable in temperature and amount (as we will need it to rinse ourselves later on)
The making of the coffee can be:
- Brazilian way
- In the form of "espresso" coffee.

13.- THE PACKAGING
The packaging is the final stage of all the processing of our product, and this is why it has to be done carefully so as not to lose all the effects of the previous tasks that we have done with extreme care.
If the roasted coffee is not packed as soon as possible, it ages quickly and loses its properties when comes into contact with air.
As coffee contains a percentage of oils, the aim of the packaging will be that of avoiding the contact of coffee with the oxygen from the air, in order to completely prevent this oil from becoming rancid.

Common packaging methods:
- Aluminium container with unidirectional valve that lets carbon dioxide go out but avoids the entrance of oxygen (into the container)
-Vacuum-packed
- Packed in a modified atmosphere where the air composition is changed by means of the replacing of oxygen by an inert gas (carbon dioxide or nitrogen) inside the package.

There is also the possibility of combining several systems.

14.- DARK-ROASTED COFFEE
This addition of sugar to the coffee during the roasting process appeared at the beginning of the 20th century to prevent the bean from becoming rancid.
This tradition persists as an exclusive feature of coffee in Spain, Portugal and Mexico; and it makes the drink dark, bitter and with a certain burned flavor but it does not provide it with more body (although some people believ it does). For this reason, it is blended with natural coffee in proportions that vary from 10% to 50 and 60%.

15.- DECAFFEINATED COFFEE
Caffeine is an stimulant that can be found in coffee in proportions that vary from 0.8 to 4% approximately
Caffeine can be extracted from coffee by means of three different methods depending on the components used in its making:

- organic solvents
It is made by means of organic solvents such as methyl chloride or ethyl acetate.

-water method
It is obtained by submerging the coffee in great amounts of saturated water to 20-25%

- carbonic anhydride
It is made by means of pressurization with carbonic anhydride in compressed gas form.

PART II. THE "ESPRESSO" COFFEE.
1. THE EXPRESS COFFEE MAKER
What is a "espresso" coffee?
It is an extracted coffee, made by puting a little amount of water to a high temperature and pressure. The result is a very hearty coffee, black,aromatic, full-bodied,with froth in the surface. The word "espresso" comes from an Italian verb which means "to put under pressure", and this is what is really made with the coffee.
The coffee maker is the tool with which we make a "espresso" coffee. To get a "espresso", the coffee maker will provide us with a constant water pressure together with a stable temperature to not scald the coffee.
With the coffee maker, a thermal and hydraulic balance is obtained and this allows us, on the one hand, to make coffee constantly and, on the other hand, to extract the natural elements of the product (colloid, sugars, oils, proteins, etc.) which will make us enjoy a coffee flavor, cream, aroma and body.
The first express coffee makers appeared at the beginning of the 20th C. Its public presentation was in 1906 when Luigi Bezzera installed the first coffee makers in his stand of the fair of Milan. He was also the first one in using the expression"espresso coffee".

1.1. TYPES OF EXPRESS COFFEE MAKERS:
4 different types of coffee makers can be found nowadays in the market:
- LEVER
- HYDRAULIC
- SEMI-AUTOMATIC OR CONTINUOUS DISTRIBUTION
- SUPERAUTOMATIC
Among the semi-automatic ones, we can find 4 different models:
- MANUAL
- PRESSING
- TIME-LAG
- ELECTRONIC

1.2. GENERAL INSTRUCTIONS FOR ALL COFFEE MAKERS: 
Now, in relation to what we have previously seen, we are detailing a series of general instructions that, in normal conditions, will serve us as a point of reference when working:
- Pressure of the boiler: 1 bar maximum
- Water temperature: 87º - 94ºC.
- Pressure of the pump: 9-10 bars
- Water level of the boiler: half minimum
- Volume of water of the group: uniform, never perforating, shower type.
- Periodic purification: every 15 days maximum
- Periodic visit of TSS(Technical Service System)


2. WATER PURIFIER:
The water purifier is in charge of softening the water of the net. The lime is the great enemy of coffee makers and if the purification is not undergone, we can find a lot of problems in important parts of the coffee maker(such as the boiler, the tubes, groups, etc.) causing failures and reduction in the quality of the "espresso"coffee.



3. THE COFFEE MILL:
The mill is an important element when making coffee. The absolute knowledge of its use will provide us with the basic points to obtain a good coffee cup.
A good adjustment of the grinding point together with a constant dosage are the key to find a regularity in the frequent making of coffee cups.

3.1. PARTS OF A MILL:

A. HOPPER
B. BERRY CARRIER AND GRINDING POINT REGULATOR
C. DOSAGE MEASURE

We can find three types of dosage systems in the market:
- LEVER
- AUTOMATIC
- ELECTRONIC

D. COFFEE PRESSING
The coffee pressing allows us to equal and compact the ground coffee dose in the small saucepan.

E. STARTING SYSTEM

1. ORDINARY STOPPAGE
2. AUTOMATIC STOPPAGE
3. TIME-LAG STOPPAGE



3.2.GENERAL INSTRUCTIONS AND MAINTENANCE OF THE MILL:
We will give now a series of instructions to take into account when working with the mill if we want to make the most of the coffee cup.
- Choice of the mill according to the needs ( more production, more powerful motor)
- General cleaning
- Daily checking of the grinding point
- Periodic checking of the dosage measure
- Change of coffee beans (400-500 Kg).

4. A GOOD CUP OF "ESPRESSO" COFFEE:

The obtaining of a good extraction of "espresso" coffee always depends on the person who is in charge of making it. When coffee arrives at our hands, we have the responsibility to extract all its qualities obtaining a cup of coffee with flavor, body, froth and aroma.
We must remember that a quality coffee can be turned into a common coffee.

4.1. ADVICES FOR THE MAKING OF A CUP OF "ESPRESSO" COFFEE:
Whenever it is possible, we must follow a series of instructions which will help us to make the most of the coffee:
- Pressure of the boiler: 1 bar maximum
- Pressure of the pump: 8-10 bars
- Water temperature: 94ºC maximum
- Water level of the boiler: medium
- Right grinding point
- Dosage:7 gr
- Stars in the dosage measure always fulls.
- Falling of the coffee: from 20 to 30 seconds
- Hot cups and with concave bottom
- Purified water

4.2. PERIODIC RECOMMENDATIONS OF THE WORKING TEAM:

· ALL MORNINGS:
- General review of mill and coffee maker
- Open the steam filters checking the pressure of the boiler
- Let the water flow through the filter carriers to make them get temperature; and check the pressure of the plum.
- Check the cream in the cup

· ALL NIGHTS:
- Cleaning of the group with the small saucepan
- Cleaning of the steam tubes and of the water for infusions
- Cleaning of the grounds´tray.
- Cleaning of the filter carrier and the small saucepans
- Ground coffee has to be put inside a jar in the refrigerator


· EVERY WEEK:
- Thorough cleaning of the mill to avoid the appearance of rancid flavors
- Clean the dosage measure with a brush and the hopper with a slightly soaked in alcohol cloth.

· EVERY 15 DAYS:
- Check the dosage of the mill
- Do the purification
- Check the water volume of each group

· EVERY 400 KG OF COFFEE
- Change the coffee beans of the mill


4.3. THE CUP: PROBLEMS AND SOLUTIONS
Here there are some problems which can arise when making the cup together with their possible reasons and solutions

1. THE COFFEE FALLS GRADUALLY
- The coffee is too ground

2. THE COFFEE FALLS VERY QUICKLY
- The coffee is badly ground

3. COFFEE WITHOUT FROTH AND WITH CROWN AROUND IT
- Not fully ground coffee and very high temperature.

4. COFFEE WITH WHITE FROTH AND BUBBLES. BURNED FLAVOR
- Not fully ground coffee and low temperature.

5. COFFEE FROTH WITH BUBBLES AND DARK CROWN AROUND. BITTER FLAVOR
- Too much coffee and very high temperature.

6. COFFEE WITH DARK FROTH AND BITTER FLAVOR
- Too much coffee in the cup. More than 8 grams.

7. COFFEE WITH VERY DARK FROTH, WITH WHITE BLOT AND BITTER FLAVOR
- Too ground coffee and high temperature.

8. THE COFFEE GUSHES OUT
- Old coffee beans or dirty coffee exit.

9. COFFEE WITH BURNED FLAVOR
- Old coffee beans or excessive temperature

10. COFFEE WITH RANCID TASTE
- Keeps of old coffee in the dosage measure or in the hopper

11. KEEPS OF GROUNDS IN THE CUP
- Old rubbers of porthole or broken small saucepans.